GELATINIZATION OF UNMALTED ADJUNCTS
Q: I have a question about using unmalted adjuncts. Could you briefly explain gelatinization and liquefaction of the starch in these adjuncts? I am particularly fuzzy about the temperature needed and the technique used in creating usable starch from these adjuncts. Do you need different temperatures for rice, rye, wheat, and barley? Could you refer me to some good references on this process?
DM: Gelatinization is the physical breakup and dispersal of starch molecules in water. Gelatinization is essentially what happens when you make gravy. The flour or cornstarch gelatinizes and thickens the mixture. It is a physical phenomenon and involves no breaking of chemical bonds. Liquefaction, on the other hand, is the breaking of long starch molecules into shorter molecules that are soluble in water. It is a chemical process and is brought about in the mash tun by a-amylase.
Different adjunct starches require different temperatures to gelatinize; wheat is the lowest at about 150 °F, and rice is the highest at about 190 °F. In practice, any kind of adjunct grits are boiled before being added to the mash, so the exact gelatinization temperature is not important. The best description I know of the flaking process is found in The Practical Brewer (3). This book is found in many large libraries.
A SLIGHTLY MORE PERSONAL CONTRIBUTION
Q: I recently became head brewer at the Yakity Schmackity Brewery. I'm having terrible problems with trub clogging the butterfly valves of my unitanks. Are there any preventive measures that I can take, and, if you experience this at your brewpub, how do you extricate the trub? Are there any sophisticated tools that you use to dig out the sclibb that's stuck in there? My finger's getting pretty raw, and I'm constantly spraying yeast all over the brewhouse. I find this somewhat embarrassing (just how do you explain impaction to your friends?), and I'm in need of remedial help. Having read all your technical articles, I knew you'd be my salvator. Some friends have suggested various proctological measures, but I'm hesitant to inflict undue bodily harm on my fermentors. Looking forward to your brilliant reply.
PS: Why do they call you the Troublemaker?
DM: I almost cut this letter, but I'm a page short for this month's column, and besides, I can't turn my back on a neophyte beer proctologist.
The real problem, of course, is a lack of training. Bill Siebel and his crew do a fine job with water chemistry and wort lipids, but when it comes to real brewery work, you have to dig for information. Take my word for it, I've done more digging than anybody. Instead of your sore finger, I suggest a table knife swiped from the pub's kitchen. If you engrave your name on it, you can even pretend you actually paid for it. As an alternative, you could try an electric drill. It's faster, but it's hard to get out when the dam breaks.
Regarding yeast spraying, various theories exist. Some mathematically minded brewers insist that the amount of yeast sprayed when you break an impaction is directly proportional to the number of people watching through the glass. It follows, therefore, that if you always do your proctoscopies at 6:00 a.m. on Sunday morning, you'll never have to wash sclibb off the walls again. However, I believe that life is more like Jurassic Park than like a computer model - all hell is likely to break loose anywhere, at any time, and that goes double for breweries. If you subscribe to this notion, it follows that you should always do your trub extrication at 12:30 p.m. on Fridays, when the pub is overflowing with lunch customers. You may get the stuff out with nary a squirt, but if not, at least you haven't wasted the big show on a handful of servers and kitchen workers.
The long-term solution to your problem is to find an eager young home brewer and train him/her as your assistant. Then you can hang out at the bar doing The New York Times crossword puzzle while your loyal helper works out the problem.
As for the title of this column, I deny everything. Mallery shredded the documents as soon as I signed the contract. Have you been talking to my wife?
REFERENCES
(1) Narziss et al., MBAA Technical Quarterly 30 (2), 48-53 (1993).
(2) Dave Miller, BrewingTechniques 1 (4), 12-17 (1993).
(3) Lawrence H. Bradee, "Adjuncts," in The Practical Brewer, 2nd ed., Harold Broderick, Ed. (Master Brewers Association, Madison, Wisconsin), p. 47.
Dave Miller was a home brewer for 15 years and has been brewing professionally since 1991. He is currently brewmaster at The Saint Louis Brewery, St. Louis, Missouri, USA. He is the author of four books and numerous magazine articles and is a contributing editor of BrewingTechniques.